N997CZ — CAN Bus Rewire: Fixing the Basics Before Chasing Vibration

After the ADAHRS vibration analysis across the first five flights, Garmin’s guidance was unambiguous: fix the CAN bus first, then work the vibration problem. The data showed sustained % deviation throughout every flight — but some of those readings may have been contaminated by CAN bus dropouts rather than pure vibration. You can’t separate the two until the bus is clean.

So before touching the prop balance or the ADAHRS mounts, we pulled the old harness and rewired the entire CAN bus from scratch with the correct 120Ω controlled-impedance spec wire.

Why does this matter? Garmin specifies a maximum CAN bus length of 20 meters (66 feet) using controlled-impedance twisted pair wire. The original N997CZ installation used standard shielded twisted pair — not the specified 120Ω wire — and measured approximately 96.5 feet total. Both the wrong wire and the excessive length can cause impedance mismatches, signal reflections, and the kind of intermittent dropouts Garmin’s tech support confirmed in Flights 1–3.

Before and After: Every Node on the Bus

The CAN bus in N997CZ runs as a daisy chain from the PFD1 terminator through thirteen avionics boxes to the roll servo terminator at the far end. The measurements below are the wire lengths between adjacent nodes — not the lengths attributable to any single box.

Node Was New length
PFD1 TERM

63" 28"
G5 Sockets

55" 20"
ADAHRS #1 Sockets

34" 15"
ADAHRS #2 Sockets

83" 20"
EIS Sockets

89" 28"
Audio panel 3-row pin

86" 28"
GMC507 autopilot 3-row pin

84" 28"
GAD27 Sockets

71" 37"
MFD Sockets

73" 36"
PFD2 Sockets

75" 35"
COM2 (GTR20) Sockets

32" 28"
GAD29 ARINC Sockets

193" 181"
Pitch servo

220" 208"
Roll servo TERM
Total 1,158" / 96.5 ft 692" / 57.7 ft

Wire lengths in inches between adjacent CAN bus nodes. New length = larger of wire-only vs. shield & pin measurement. Garmin max: 792" / 66 ft.

96.5 ft
Old total
57.7 ft
New total
−38.8 ft
Saved
66 ft
Garmin max
The new harness comes in at 57.7 ft — comfortably under Garmin’s 66 ft maximum. The old harness was 30.5 ft over spec.

What’s Next

With the CAN bus now on spec wire and properly sized, the next flights will establish a clean baseline. If the % deviation drops significantly, that confirms the old wiring was a major contributor. Whatever remains after that points squarely at vibration — and the prop balance, SB 2144 GSU assessment, and mount evaluation are queued up to address it.

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